High Quality Welding Hairline Stainless Fabrication for Machines

High Quality Stainless Fabrication

Cooperation model: OEM or ODM

Design:As per customer specific requirements

or customer give us the specified sample;

or the customer conceptual or preliminary design;

or the customer sketched idea.

Accept drawing format: .jpg / .dwg / .igs / .stp  etc..

Material: Sheet stock is of many materials, including carbon steel, alloy steel, stainless steel, aluminum, brass even plastics.

Material condition: On flat sheet, plate coil supplying condition

Hot rolled or cold rolled or cold drawn for options.

Material thickness: As per specifications

Application material standard:

If there is no any specially requirement, we often suggest our customer to try the equivalent China National (GB) standard material that our engineering team proposes which to be properly converted from ANSI, ASTM, SAE, EN, DIN, BS, JIS, and etc., to contribute the material cost control.

If it is necessary to use exact designated material no., it is also possible choice.

Available processing (Technique):

-Shearing-Laser cutting-Bending-Stamping-Pressing-Deep drawing-Rolling-Forming-Fabricating-Drilling-Tapping-Riveting-Spot welding-TIG-Assembling

Precision: Average level: ±0.05mm, depending the part size and thickness and material

Tooling in house: To design and build the necessary tooling in own house, for the tooling we never add any margins, it just cost.

Equipment:

Shearing machines: 2 sets, Max. Width 4000mm×Thickness 6mm

CNC punching machines: 3 sets, Max. Width 3000mm×1500 Thickness 6mm

CNC laser cutting machine: 1 set, Max. cutting size 2000mm×4000mm ( The thickness limitation of, Carbon steel: 16mm, Stainless steel: 10mm, Aluminum: 6mm)

Plasma cutting machines by manual operation: 2 sets

Mechanical punching machines: 100 sets from 5 to 100 metric tons

Hydraulic pressing machines: 4 sets from 100 to 260 metric tons

Rolling machines (4-rollers): 3 sets, Max. Width 2000mm×Thickness 12mm

Spot welding: 2 sets

GWMA (CO2 Gas Shielded Arc Welding) machines: 6 sets

TIG (Tungsten Insert Gas Welding) machines: 6 sets

Powder coating line: 1 sets

CNC bending machines: 3 sets,Max.Width:3000mm

Powder coating ovens:2 sets

Surface treatment: We do powder coating in house and our suppliers help us to supply our customers a wide range of surface finish solution, such as hot dip galvanizing, zinc plating, nickel plating, chrome plating, powder coating, epoxy painting, anodizing, black oxide, E-coating and etc.

Inspection:

Whole inspection procedures (IQC, PQC and FQC) and QA plan are carried out in house to be compliance with the rules and regulation of ISO 9001:2000

Quality control always be doing on site and on time, never try to do later;

If the customer found it is necessary any third authorized inspection organization are welcomed to witness the quality before the shipment.

Packing:

Strictly in accordance with the customer specific instruction on the packing

We can package for retail if needed

If no any specified, generally we would recommend that the parts to be packaged by a poly bags, then put them in cartons, and finally to be on the pallets. The gross weight of one carton is not more than 22kg and pallet size try to approaching 120cm×80cm (Europe size) and 42"×42" (US size)

The package is seaworthy and suitable for export. The wooden package material shall be steamed with the certificated and stamped by CCIB

Applicable field: All kinds of auto parts, machinery parts, computer parts, medical parts, home appliances, electrical equipment parts, electrical appliance parts, electronic products parts, electronic parts, generator parts, alternator parts, dynamo parts, electric generator parts, stationery, power switches, miniature switches, architecture, commodity and A/V equipment, hardware and plastic molds, sports equipment and gifts, etc.

Reminding:

The metal parts showed on our website are not for sale, it just for sales promotion purpose it is to explain for our potential customers that we had produced or are capable of making such similar metal parts or supply same metal processing services.

For any custom metal parts before mass production, we need our customer to confirm and approve the working samples.

COMPANY PROFILE

IWON metal working is one of very few companies that can provide comprehensive metalworking services to customers worldwide. Our services typically include machining, metal fabrication and casting for metal parts,components, and complete assemblies especially for large and medium size with high precision. We have a vast range of world-class machine tools and advanced inspecting tools, and they have been successfully providing services for more than 30 of industrial giants which have ever listed or are still in the world top 500.We use our knowledge and expertise to devise and employ solutions that not only meet, but exceed our customers’ expectations, and our wealth of industry experience allows us to offer suggestions to help customers optimize designs and find more efficient production procedures. We understand the importance of meticulous quality management and we have already passed certificates of ISO, CE,GB,ROHS etc.

Whatever your metalwork requirements are, no task is too large, no task is too complex for IWON. We pride ourselves on being one of the most professional and reliable suppliers, not just through price, but also creative capability to meet customer’s increasing diversified and specified demands in metalworking.

ADVANTAGES

1. Small details make big difference. We promise:All the parts from our company have no sharp edge. Holes and screw holes are chamfered for convenient assembly (Under no indication). Every product will be carefully packed to prevent the bump and rust in transit.

2. The craftsmanship of all parts we machined is controlled rigorously, Every product has its own process card and process chart.

3. Our quality inspection procedure is quite strict.it must self-inspected during production, we have flow inspectors and professional inspectors.

4. Each size of product must be tested one to one after completing production and provide quality report.

5. We have advanced AMADA processing machines.Comprehensive processing make all projects available by saving cost on sourcing reliable suppliers.

6. The most important point, we are the entity factory, not trading company. Price is the composition of the actual product quality price. Quality can guarantee more controllable higher than trading company. The price is lower, at least reducing the trade company's service fee.

7. Because we are more close to our factory, we can understand the actual situation of our factory, we are more professional ,more reasonable and more accurate than trade company. And our language ability is also diversified. We can communication Japanese, English and Russian.

8. We have a good enterprise culture with various professional training programs, early meeting every day to share our work experiences to grown up together happily. We have a great ability to development in the company.

MAIN MACHINES INTRODUCTION

Custom metal fabrication guangzhou , custom sheet metal fabrication is made through a series of precision equipment, here below is the detail for reference:

Laser cutting machine

AMADA NCT punching machine

5 AMADA bending machines

TIG/MIG spot welding machines

Stamping machines

Oil hydraulic press

Riveting machine

Pipe cutting machine

Rolling machine

Linishing / Brushing machine

Powder coating line

Powder Coating Line+Pre-treatment tanks

Laser Cutting

1. Usual materials:

Stainless steel 304 / 316, cold/hot rolled steel, Galvanized steel(SGCC),

SECC, aluminum alloy 5052 / 6061, etc.

2. Applicable thickness:

Steel: less than 20mm

Stainless steel: less than 12mm

3. Details:

Equipment: 4000W Laser Cutting Machine

Cutting Dimension: 4000*2000mm

Feature: High precision, less burr

CNC Punching

Equipment: AMADA NCT Punching Machine

Cutting Dimension: 1500*3000mm

Cutting thickness: Less than 3mm

Feature: Lower cost

CNC Bending

Equipment: AMADA Bending Machine

Quantity: 4

Bending Dimension: 3000mm

Punching machines pressing machines

Quantity: over 100 sets

Application: pressing, riveting, countersink, clinching, drilling etc.

Brushing

Satin polishing (linishing) for flat metal plates such as stainless steel and Aluminum.

Pipe cutting

Cutting all kinds of pipe ( round, square), rod, angle steel,SHS etc in different angles and length.

Rolling

Rolling metal sheet in different sizes & curves

Welding

TIG welding, MIG welding, spot welding, fulll welding etc.

Treatment

Powder-coating and silk screening is handled in house, painting

CNC Machining Center

PRODUCT DISPLAY

CUSTOMER CASES

AUSTRALIA-THE HAINES GROUP-The largest manufacturer of FRP boats in Australia under the brand names,Signature,Traveller and Seafarer.

We offer tube fabrication service to HAINES on their engine display rack with 65*65*4mm square tube material that is not common tube size in China.

AUSTRALIA

- CIRCUITWISE -a Sydney based Contact Electronics Manufacturer holding ISO9000 and ISO13485 Medical certifications.

We offer sheet metal fabrication service to CIRCUITWISE on their smart inventory rack.

USA -RELIABLE GOODS

We made custom smart aluminium template for drawers on annual qty 20,000 sets.

CANADA-MAMMOTH GROUP INC

We offer bracket fabrication with hot dip galvanized to MAMMOTH with annual qty at least 500,000 pcs.

Brackets are made by 10mm 345B steel with corresponding welding material.

CUSTOMER REVIEW

Favorable Comment Best OEM service for the metal fabrication and good package with film+cartons+pallets according to customer ' s requirement.	Favorable Comment Best design of our OEM products takes inspiration from simplicity, consistency and elegance.	Favorable Comment Strict and standard Manufacturing process, very good supplier, we will keep to cooperation.

QUALITY INSPECTION

Precision   Best Quality  Customized

1. IWON working factory follow up ISO9001, QC dept. run IQC----IPQC---FQC. 2. F.A. Parts: 100% dimensions inspection report. 3. For special precision parts, QC dept.provide SPC, Cpk, Ppk data sheet to customer from F.A to mass production.

PACKING&DELIVERY

Packing & Delivery Details : 1. Engineer design packing material and carton size depend on different metal products. 2. Anti-Static plastic foam. 3. Using strong export carton with 5~6 layer 4. Using Pallet for mass products. 5. Depend on cargoes weight have Express, Air and Ocean freight. 6. Shipped in 20-30 working days after Sample Approval.

WORKING FLOW

Step 1: provide your drawings and requirements about Products.

Step 2: confirm products details.

Step 3: confirm cost, freight and delivery.

Note:

a. Sample unit cost will be 3 times based on the final quotation.If sample is under 15USD,we can offer sample for free.Customers only need to pay for its shipment.

b. Because samples are customized, it takes us more labor costs than mass production.

c. Usually sample delivery time is around 10 to 20 days.(up to the products)

Step 4: provide PI to you, you make payment accordingly.

Step 5: we start production, and keep you informed updated news.

Step 6: send you details,photos and QI report when qualified sample is finished.

Step 7: make shipment after above information is confirmed.

FAQ

1.You are manufacturer or trading company?

We are 29-year-experience manufacturer of sheet metal fabrication,handle almost anything from metal. You can get quotation of direct factory which give you advantage in target market.

2.What is the lead time for prototype? Do you help repairing the parts of the nonconforming sample?

Normally 7 days for prototyping, and we help with sample repairing.If sample is non-conformity,we can also make second sample for free to improve the quality, client just need to pay the freight.

3.You factory is a huge one?

We have an area of 25000 square meters for production & assembly,and now have over 180 employees,an annual sales figure that exceed USD 6 million.Assembling & packaging place covers over 5000 square meter,clients can save the cost of assembly in target market.

4.What is your brand service?

High quality stainless steel fabrication & precision pressing & powder coating are our brand work.

5.What product have you made? Can you send some photos?

We have made :

Oven: combination oven,gas oven,gas range with cabinet,steam oven,fryer,barbecue oven,griddle

Snack machine:popcorn machine,crepe maker,toaster,wrapping powder table,waffle baker,cotton candy machine,warmer cart,potato chip worker,hot dog grill,sausage machine,juice extractor,rotary rotisserie

Display shell,rack,stand

Industrial machinery:dyeing machine cabinet,ceramic mechanical shell,venting system,elevator electric cabinet

Yes, we can send some photos of products you are interested.

6.How to start cooperation with you?

Type A:Clients send us technical drawing>quotation on drawings>confirmation on between>prototype>sample confirmation>package confirmation>batch order

Type B:Clients send us ideas or sample>technical drawing design>quotation on drawings>confirmation on between>prototype>sample confirmation>package confirmation>batch order

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