Metal Stamping Process

Metal Stamping Process

High Preicison Metal Stamping Process, High Quality Metal Precessing Custom Cooperation model: OEM or ODM Design: As per customer specific requirements or customer give us the specified sample; or the customer conceptual or preliminary design; or the customer sketched idea. Accept drawing...

Product Details

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High Preicison Metal Stamping Process, High Quality Metal Precessing Custom

Cooperation model: OEM or ODM

Design:As per customer specific requirements

or customer give us the specified sample;

or the customer conceptual or preliminary design;

or the customer sketched idea.

Accept drawing format: .jpg / .dwg / .igs / .stp etc..

Material: Sheet stock is of many materials, including carbon steel, alloy steel, stainless steel, aluminum, brass even plastics.

Material condition: On flat sheet, plate coil supplying condition

Hot rolled or cold rolled or cold drawn for options.

Material thickness: As per specifications

Application material standard:

If there is no any specially requirement, we often suggest our customer to try the equivalent China National (GB) standard material that our engineering team proposes which to be properly converted from ANSI, ASTM, SAE, EN, DIN, BS, JIS, and etc., to contribute the material cost control.

If it is necessary to use exact designated material no., it is also possible choice.

Available processing (Technique):

-Shearing-Laser cutting-Bending-Stamping-Pressing-Deep drawing-Rolling-Forming-Fabricating-Drilling-Tapping

-Riveting-Spot welding-TIG-Assembling

Precision: Average level: ±0.05mm, depending the part size and thickness and material

Tooling in house: To design and build the necessary tooling in own house, for the tooling we never add any margins, it just cost.

Equipment:

Shearing machines: 2 sets, Max. Width 4000mm×Thickness 6mm

CNC punching machines: 3 sets, Max. Width 3000mm×1500 Thickness 6mm

CNC laser cutting machine: 1 set, Max. cutting size 2000mm×4000mm ( The thickness limitation of, Carbon steel: 16mm, Stainless steel: 10mm, Aluminum: 6mm)

Plasma cutting machines by manual operation: 2 sets

Mechanical punching machines: 100 sets from 5 to 100 metric tons

Hydraulic pressing machines: 4 sets from 100 to 260 metric tons

Rolling machines (4-rollers): 3 sets, Max. Width 2000mm×Thickness 12mm

Spot welding: 2 sets

GWMA (CO2 Gas Shielded Arc Welding) machines: 6 sets

TIG (Tungsten Insert Gas Welding) machines: 6 sets

Powder coating line: 1 sets

CNC bending machines: 3 sets,Max.Width:3000mm

Powder coating ovens:2 sets

Surface treatment: We do powder coating in house and our suppliers help us to supply our customers a wide range of surface finish solution, such as hot dip galvanizing, zinc plating, nickel plating, chrome plating, powder coating, epoxy painting, anodizing, black oxide, E-coating and etc.

Inspection:

Whole inspection procedures (IQC, PQC and FQC) and QA plan are carried out in house to be compliance with the rules and regulation of ISO 9001:2000

Quality control always be doing on site and on time, never try to do later;

If the customer found it is necessary any third authorized inspection organization are welcomed to witness the quality before the shipment.

Packing:

Strictly in accordance with the customer specific instruction on the packing

We can package for retail if needed

If no any specified, generally we would recommend that the parts to be packaged by a poly bags, then put them in cartons, and finally to be on the pallets. The gross weight of one carton is not more than 22kg and pallet size try to approaching 120cm×80cm (Europe size) and 42"×42" (US size)

The package is seaworthy and suitable for export. The wooden package material shall be steamed with the certificated and stamped by CCIB

Applicable field: All kinds of auto parts, machinery parts, computer parts, medical parts, home appliances, electrical equipment parts, electrical appliance parts, electronic products parts, electronic parts, generator parts, alternator parts, dynamo parts, electric generator parts, stationery, power switches, miniature switches, architecture, commodity and A/V equipment, hardware and plastic molds, sports equipment and gifts, etc.

Reminding:

The metal parts showed on our website are not for sale, it just for sales promotion purpose it is to explain for our potential customers that we had produced or are capable of making such similar metal parts or supply same metal processing services.

For any custom metal parts before mass production, we need our customer to confirm and approve the working samples.

COMPANY PROFILE

About us:

a company you can trust

YOUHE is a metal fabrication who provides technical custom service for metal products and supply chain management for metal parts.

We have 20 years experience in South China holding ISO9001:2008 Certified and owned CNC advanced machine in production..

Our main business are as followings:

1, Provide technology development for custom metal products..

2, Provide product manufacture.

3, Provide exporting and importing service for metal products.

4, supply chain development and management for our clients.

5, quality management for our clients.

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ADVANTAGES

What you can benefit from our sheet metal fabrication service?

1.We offer raw material identification report for valuable material to customers.

2.Advanced CNC machines for your manufacturing needs range from standard gauge metal we can bend, punch and cut to your design for low-volume prototypes, to high-volume production runs

3. Our custom sheet metal services offer a cost-effective solution to your specification with perfect industrial environment in our location -FOSHAN with biggest material town SHUNDE and first aluminium town DALI.

4.Independent powder coating line with the length of 150 meters. Monthly production capacity can reach to 100,000 pieces.

5.Highly skilled engineers and manufacturing crews with over ten years experience are the heart of our factory which make us a unique supplier in industry.

6.In-house tool and die making ability

MAIN MACHINES INTRODUCTION

Custom metal fabrication guangzhou , custom sheet metal fabrication is made through a series of precision equipment, here below is the detail for reference:

Laser cutting machine

AMADA NCT punching machine

5 AMADA bending machines

TIG/MIG spot welding machines

Stamping machines

Oil hydraulic press

Riveting machine

Pipe cutting machine

Rolling machine

Linishing / Brushing machine

Powder coating line

Powder Coating Line+Pre-treatment tanks

Laser Cutting

1. Usual materials:

Stainless steel 304 / 316, cold/hot rolled steel, Galvanized steel(SGCC),

SECC, aluminum alloy 5052 / 6061, etc.

2. Applicable thickness:

Steel: less than 20mm

Stainless steel: less than 12mm

3. Details:

Equipment: 4000W Laser Cutting Machine

Cutting Dimension: 4000*2000mm

Feature: High precision, less burr

CNC Punching

Equipment: AMADA NCT Punching Machine

Cutting Dimension: 1500*3000mm

Cutting thickness: Less than 3mm

Feature: Lower cost

CNC Bending

Equipment: AMADA Bending Machine

Quantity: 4

Bending Dimension: 3000mm

Punching machines/pressing machines

Quantity: over 100 sets

Application: pressing, riveting, countersink, clinching, drilling etc.

Brushing

Satin polishing (linishing) for flat metal plates such as stainless steel and Aluminum.

Pipe cutting

Cutting all kinds of pipe ( round, square), rod, angle steel,SHS etc in different angles and length.

Rolling

Rolling metal sheet in different sizes & curves

Welding

TIG welding, MIG welding, spot welding, fulll welding etc.

Treatment

Powder-coating and silk screening is handled in house, painting

CNC Machining Center

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PRODUCT DISPLAY

Item

Utilities

Laser Cutting Parts

Decorative Screen, Logos, Machine Parts, etc.

CNC Machining Parts

Machined Parts, Accessories, etc.

Stainless Steel Fabrication

Food Machinery Parts, Acid/Alkali-resistant Parts, Marine Parts, Oven Parts, etc.

Steel Fabrication with Different Surface Treatment (Customized)

Spare Parts, Structural Frame, Machine Frame, Box/Case/Cabinet, etc.

Aluminium Fabrication

Machine Parts, Truck Box, Electrical Parts, Decorative Accessories, etc.

Pressing(Stamping)/Hydraulic Press

Machine Parts, Low-cost Parts, Parts with Large Quantity, Oven Parts, etc.

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High Precision CNC Machining Center-Custom CNC Machined Parts

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High Precision Pressing Parts / Hydraulic Press Processing

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Aluminium Custom Fabrication -Aluminium Truck Box / Aluminium Training Bike Frame / Aluminium Mailbox

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High Quality Stainless Steel Fabrication

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Custom Steel Fabrication

CUSTOMER CASES

AUSTRALIA-THE HAINES GROUP-The largest manufacturer of FRP boats in Australia under the brand names,Signature,Traveller and Seafarer.

We offer tube fabrication service to HAINES on their engine display rack with 65*65*4mm square tube material that is not common tube size in China.

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AUSTRALIA

- CIRCUITWISE -a Sydney based Contact Electronics Manufacturer holding ISO9000 and ISO13485 Medical certifications.

We offer sheet metal fabrication service to CIRCUITWISE on their smart inventory rack.

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USA -RELIABLE GOODS

We made custom smart aluminium template for drawers on annual qty 20,000 sets.

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CANADA-MAMMOTH GROUP INC

We offer bracket fabrication with hot dip galvanized to MAMMOTH with annual qty at least 500,000 pcs.

Brackets are made by 10mm 345B steel with corresponding welding material.

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CUSTOMER REVIEW


Favorable Comment

Best OEM service for the metal fabrication and good package with film+cartons+pallets according to customer ' s requirement.


Favorable Comment

Best design of our OEM products takes inspiration from simplicity, consistency and elegance.


Favorable Comment

Strict and standard Manufacturing process, very good supplier, we will keep to cooperation.

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QUALITY INSPECTION

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Precision / Best Quality / Customized

1. YOUHE working factory follow up ISO9001,

QC dept. run IQC----IPQC---FQC.

2. F.A. Parts: 100% dimensions inspection report.

3. For special precision parts, QC dept.provide SPC,

Cpk, Ppk data sheet to customer from F.A to

mass production.

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PACKING&DELIVERY

We offer three standards of package on the premise that cargo is delivered safely.

1)Commercial package:Bubble Foam+Plywood Pallet

2)Medium Standard Package:Bubble Foam+Wooden Crate OR Bubble Foam+Carton+Plywood Pallet

3)Highest Standard Package:Custom Plastic Bag+Foam Mat+Carton+Plywood Pallet

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WORKING FLOW

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FAQ

1.Can you accept OEM parts?

Yes, YOUHE is specialized in oem parts based on your 2D drawing in jpeg or pdf/ 3D drawing in step or igs. YOUHE can also produce the part by your sample.

2. How long time can you quote?

Within 24 working time when your inquiry confirmed.

3. How long time do you need to develop the samples and produce the batch order?

Generally speaking, we need about 7-10 days for prototyping.

Once the samples are confirmed, we may need 25-30 days for batch production.

4. How do you do the Quality Control?

First of all, YOUHE is aiming to avoid any problems before the production. So we will confirm every details before the quotation. Once the order is confirmed, we will also re-confirm all the details with the customer and the factory. Only by this way, we can avoid the mistakes and save the cost for YOU, YOUHE AND THE FACTORY.

Second, YOUHE has a strict requirement for our suppliers on the quality control. They must be performed according to ISO9001 or GB Standard. Such as Initial sample test, last sample test, Random test etc.

Third but not last, Our QA will go to factory during the production and do the random test.

For more information, welcome to contact us.

5. What is your packing?

Seaworthy package and 100% safety:

Carton(less than 20kg/ctn)+non-coniferous wooden package.

Individual package will be used for the parts that has the surface treatment, eg: zinc plating

CONTACT INFORMATION

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Hot Tags: metal stamping process, China, suppliers, factory, service, precision, custom, OEM

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